Indutherm Continuous Casting Machines - CC / VCC 3000

SKU
78-6800 / 78-4570
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CC / VCC 3000
Brand: Indutherm
Model: CC / VCC 3000
Power: 30 kW 3 x 400 V
Max Temp
1500°C
Wire/ Tube Production ø 70 mm / ø 90 mm
( 2.7" x 3.5" inches)
Sheet Production 130 x 40 mm
(5.1" x  1.5" inches)
Training
Technical Training & After Sales Support Available
Casting Volume 8.5kg Al / 25kg Cu
Country of Origin
Germany

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Priced individually

More flexibility, lower costs

With an Indutherm continuous casting machine, you can quickly produce your own alloys or semi-finished products in various shapes and sizes.

  • Wires or bars up to ø 90 mm
  • Sheet and strips, e.g. ring production, for stamping and pressing
  • Tubes, perfect as basic material for cutting in sections for wedding ring production
  • Granules and flakes

Using a continuous casting machine can significantly reduce your material storage investment. Your processes will become faster, more flexible, and more efficient. Our continuous casting machines feature unique innovations that greatly enhance the quality of semi-finished materials, such as the exclusive vacuum system and the QUATTRO DRIVE drawing system. For more details, see the next page. Additionally, a wide range of optional equipment further enhances the versatility of these machines.

Unique vacuum system

For highest quality of semi-finished material:

To minimize the risk of oxidation during melting and drawing, we prioritize preventing oxygen exposure and rapidly reducing the temperature of the drawn material.

Features for fast temperature reduction:

  • Cooling water temperature measurement and automatic flow control
  • Optical temperature measurement in the center of the die
  • Die cooler
  • Additional secondary cooling system at the outlet

Features to avoid oxygen contact:

  • Vacuum system for the melting chamber – uniquely available for Indutherm continuous casting machines (VCC versions)
  • _ Feeding system for re-charging without oxygen contact and with constant vacuum in the melting chamber
  • Inert gas system for the melting chamber
  • Inert gas flushing at the die
  • Optical die temperature measurement

These measures are particularly beneficial for copper-containing alloys like red gold or silver, as these materials are prone to oxidation.

Granulation tank and flake kit

The easy-to-install granulation tank and flake kit enhance the versatility of every CC machine.

Sintering kit

Sintering and diffusion bonding are ideal processes for creating multi-colored rings, commonly used as wedding bands, or bracelets. These metals are processed under pressure and at temperatures below their solidification point. The pressure is applied pneumatically rather than mechanically via a threaded spindle, eliminating the risk of graphite parts breaking due to heat expansion. The fusion between layers is as durable as the metal itself. The sintering kit is perfect for occasional diffusion bonding tasks and smaller series production.

Bar casting kit

The bar casting kit is designed to cast precise quantities of your alloy into ingot molds or other molds. The program control recognizes the installed equipment and automatically provides the appropriate parameter settings on the display.

Quattro Drive System

In each of our continuous casting machines, the material is drawn off by motor-driven and pneumatically pressed feed rolls. A bar end control sensor automatically stops the process when the molten material is depleted.

The optional Quattro Drive drawing unit, featuring four motor-driven feed rolls instead of two, produces smoother tubes and sheets with fewer transportation marks.



 
indutherm Blue Power Logo  Indutherm Continuous Casting Machines - CC / VCC 400 INDUTHERM VCC 1000 Indutherm Continuous Casting Machines
Specification CC400 /VCC 400 CC100/ VCC 1000 CC 3000/ VCC3000
Part # 78-6600/78-4550 78-4560 78-6800 / 78-4570
Power Max./ Electrical Connection 15 kW 3 x 400V / 3 x 208V 25 kW 3 x 400V 30 kW 3 x 400V
Maximum Temp 1500°C 1500°C 1500°C
Crucible Volume 3.6 kg Au 18ct/ 2kg Cu
Opt.5.8kg Au 18ct/3.3g Cu
Opt.10.5kg Au 18ct/6kg Cu

1500 ccm = 22 kg Au 18 ct

3400 ccm = 51 kg Au 18 ct

Wire Production Up To Ø 20mm / Ø 45mm  Ø 30 mm

Ø 40 mm

Sheet Production Up To 50 mm x 8 mm
() 
Opt. 60 mm x 8 mm
() 

100 mm x 10 mm

130 mm x 12 mm

Vacuum or Over-pressure after -1 to +2 bar

-1 to +3 bar

-1 to +2 bar

100 Programs by LCD-Display, Full test readout by LCD-Display, Full test readout by LCD-Display, Full test readout
Vacuum/  Inert Gas Overpressure  VCC400 Only VCC1000 Only VCC3000 Only
Neutral Inert Gas Atmosphere Standard Standard Standard
Optical Die Temp. Reading Standard Standard Standard
Die Cooler With Protective gas Fluhsing Standard Standard Standard
Secondary Cooler/ Water Collection Systems Standard/ Optional Standard/ Optional Standard/ Optional
End Bar Sensor Standard Standard Standard
R2 232, Diagnostic System Standard Standard Standard
Date Printer Standard Standard Standard
GSM Modem For Remote Service Optional Optional Optional
DMS/ Indutherm Cloud/ iThermControl Standard/Optional/Optional Standard/Optional/Optional Standard/Optional/Optional
Quattro Drive
Drawing unit
Optional Optional Optional
Sintering/ Diffusion Bonding Kit Optional n/a n/a
Granuation Tank / Flake Option Optional/Optional Optional/Optional Optional/Optional
Bending-unit/ Coliling Equip. Optional/NA Optional/Optional Optional/Optional
Simultaneous Casting
of several wires
N/A Optional 3 wires Optional 5 wires
Flying saw/ pneumatic cutter Optional/Optional Optional/Optional Optional/Optional
Water Chiller, Vacuum Pump Optional Optional Optional

Product Brochure

Packing Qty Priced individually
OEM Parts Yes